This guide is a GT style conversion for 1st Gen 3000GTs and Stealths with pop-up style headlights.
1.Remove headlight cover and lower "snake eye" from car and headlight assembly. Tape the headlight to the snake eye in a flush manner. This will be the templete for the lens. Compare back to car for accurate template.
2.Cover up with aluminum foil for less heat transfer.
3.Preheat oven to 300 degrees. Place headlight cover and a pice of acrylic on top of it. Let it bake for 3-4 min.
4.Acrylic should form to the template you made. Allow time for the acrylic to cool.
5.Trim down the lens to the desired shape for your headlight. Smooth the edges.
6.Take some vacuum line and slice it down the middle. This will be used for the outer edge of the lens.
7.Paint an eyebrow if you like. The lens is done.
8.Remove these parts from the headlight assembly.
9.Make a scratch version with cardboard of your headlight assembly.
10.Cut an aluminum sheet to fit the template. Make sure to get aluminum because it does not rust.
11.Fold and paint the bracket according to the template. Drill holes according to the headlight bracket and to hold the whole assembly into place.
12.Test fitment.
Repeat for other side.
With the lights on.
1.Remove headlight cover and lower "snake eye" from car and headlight assembly. Tape the headlight to the snake eye in a flush manner. This will be the templete for the lens. Compare back to car for accurate template.
2.Cover up with aluminum foil for less heat transfer.
3.Preheat oven to 300 degrees. Place headlight cover and a pice of acrylic on top of it. Let it bake for 3-4 min.
4.Acrylic should form to the template you made. Allow time for the acrylic to cool.
5.Trim down the lens to the desired shape for your headlight. Smooth the edges.
6.Take some vacuum line and slice it down the middle. This will be used for the outer edge of the lens.
7.Paint an eyebrow if you like. The lens is done.
8.Remove these parts from the headlight assembly.
9.Make a scratch version with cardboard of your headlight assembly.
10.Cut an aluminum sheet to fit the template. Make sure to get aluminum because it does not rust.
11.Fold and paint the bracket according to the template. Drill holes according to the headlight bracket and to hold the whole assembly into place.
12.Test fitment.
Repeat for other side.
With the lights on.